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CONCRETE MOLD CONTROLLER

Vibration Acceleration Monitor

Wireless Vibration Acceleration Monitor, or "Mold Controller".

Ensure consistent operation with a Mold Controller from Rampf

This monitor is less than 3 x 2 x 2 inches and can be fixed by permanent magnets in many different locations in and around your machine.

Wireless Bluetooth makes it easy to ensure consitent product quality.

Using wireless Bluetooth communication, a computer with a USB port is all that's needed to receive accurate measurements from your production process.

At the heart of every dry cast concrete production plant is the mold. Your products are shaped and compacted while in this mold. There are many variables that can be controlled to ensure the most consistent and quality end product. RAMPF has designed a tool to measure the real time vibration at almost any point on your production machine or mold.

The real beauty is the Bluetooth wireless communication this device uses. Easy to install software and a USB port connection on any computer is all that is required to be receiving accurate measurements from your production process.

RAMPF offers a field measurement service, where our technician will take a complete set of readings to train your staff how to use this tool, further the data will be analyzed to see if some adjustments to the machine are required.

RAMPF Mold Controller integrates synergetic concepts to create necessary functionality at minimized costs and cost of ownership. With a small microcontroller, a MEMS-sensor, a small lithium-polymer battery and a Bluetooth transceiver we have built the most rugged, useful, time and cost saving wireless-acceleration-measurement-system for the concrete industry.

Contact your RAMPF sales representative to find out if this diagnosis tool is right for your operation.

Features

  • Equipped with extremely long, shallow pot magnets.
  • Ideal for crash tests and strong vibrations.
  • Send acceleration data directly to a PC.
  • Works with Windows 2000 / XP / Vista.
  • Scope-like screen shows Fourier Analysis.
  • Programmed in LabVIEWTM.
  • Data Logging.

Benefits

  • No cable means no cable breaks in strong vibration environment.
  • Save time on installation.
  • Increase yield, throughput and MTBF (Mean Time Between Failures).

Specifications

  • Acceleration: + 25g, 50g, 100g, 250g.
  • Resolution: 0.1%.
  • Sampling Rate: 5.000 s-1.
  • Communication Range: 10m.
  • Battery Life: 6 hours.

Dimensions

  • Size: 75.5mm x 40mm x 43.7mm without magnets.
    Size: 75.5mm x 40mm x 50.7mm with magnets.
  • Weight: 249g without magnets.
    Weight: 326g with magnets.

 

RAMPF Molds America is a member of the Interlocking Concrete Pavement Institute and the National Concrete Masonry Association.

 

 

RAMPF Germany

 

RAMPF MOLDS America is a member of the RAMPF Group, with the headquarters in Germany at RAMPF Formen GmbH. Visit http://www.rampf.com for more details.